Quality Control for Busbars & Ground Bars

1. Incoming Inspection

  • Verify material certificates (ISO, mill cert, SGS reports)
  • Check hardness, appearance, and surface condition
  • Confirm alloy and grade (copper,aluminum, brass, stainless steel)

2. In-Process Inspection

  • First-article inspection for each setup
  • Regular sampling inspection during machining
  • Tool wear monitoring & tolerance control
  • Real-time dimension checking to prevent defects

3. Final Inspection

  • 100% inspection for key dimensions
  • Full surface checks to ensure no scratches or defects
  • Thread check with GO/NO-GO gauges
  • Assembly test (if required)

Measurement & Testing Equipment

  • Digital calipers
  • Micrometers
  • Height gauges
  • CMM (Coordinate Measuring Machine)
  • Thread gauges
  • Pin gauges
  • Hardness tester
  • Plating thickness tester
  • Salt spray test (upon request)

Quality Reports

We can provide the following documents upon request:

  • Inspection report
  • Material certificate
  • Surface finish report
  • Plating thickness test report
  • SGS / RoHS compliance
  • Hardness test report
  • Full dimension sheet

Quality Standards

Special inspection applied for high-current busbars and grounding components upon request.

  • ±0.01mm machining tolerance for CNC parts
  • ±0.05mm tolerance for stamping parts
  • Smooth edges, deburred
  • No burrs, scratches, welding marks
  • Stable surface finish according to customer requirements
  • 100% checked for defects before shipment

Quality Guarantee

  • Each project tracked with full traceability
  • Consistent quality for prototypes and mass production
  • Replacement or rework guarantee if there are any quality issues
  • Photos and videos available before shipment

Your Parts, Our Responsibility

From raw materials to final packaging, every step is carefully controlled to ensure consistent quality and compliance.
For custom projects, feel free to contact us with your drawings or requirements.